Challenge:
• High product scrap rate
Achievement:
• Reduced scrap rate by 95%
CLICK HERE for details
Challenges:
• Unit cost $300 over current target
Achievement:
• Total Annual Savings: $4,148,000
CLICK HERE for details
Challenge:
• Execute a “no prototype” design – direct to production tooling schedule
Achievements:
• Reduced complexity of design allowed streamlined tooling
• Total Annual Savings: $5,170,000
CLICK HERE for details
Challenge:
• Substantial weight reduction – theoretical target of 20 lbs/unit
Achievements:
• Reduced actual weight by 13.8 lb
• Tooling cost reduced by $750,000
CLICK HERE for details